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In the petroleum exploration industry, drilling pump pressure is increasing continuously which make drill bits get erosion easily. The corresponding service conditions of drill bits are becoming more and more complex and bad, so there`s a higher requirement for further welding layer on drill bits. At present, the wear-resistant surfacing layer for PDC drill bits of petroleum drilling tools mainly relies on imported Welding Rope. The tungsten carbide flexible welding rope which developed by XTC Luoyang has an excellent corrosion resistance, wear resistance, and impact resistance has been successfully applied in this field.
XTC hard alloy wear-resistant flexible welding rope has following characteristics:
Product Composition and Characteristics | Product Advantages | |
Binder phase: Nickel-based alloy | Low melting point | Multi-layer welding without cracks |
Good flow ability | Improved welding efficiency | |
Good wettability with WC particles | Improved surface roughness of welding layer | |
Hard Phase: Tungsten carbide | High hardness | Scientific formula brings a better wear resistance performance |
Schematic diagram of XTC tungsten carbide welding rope surfacing layer
1. Product Performance
Product | Binder phase | Hard phase particles | ||
GS******N | Hardness HRC | Proportion % | Hardness HV | Proportion % |
40-50 | 30-40 | 2500-3000 | 60-70 |
Hard phase distribution is very uniform among welding layer which brings an excellent wear resistance, corrosion resistance and impact resistance.
Cross Section of SFTC Rope Welding Layer
2. Abrasive resistance
Following test is according to ASTM G65 standard, which show XTC Cast Tungsten Carbide Welding Rope has almost the same result with import brand.
3. Product category
a) Irregular cast tungsten carbide series;
b) Spherical cast tungsten carbide series;
c) Mixed type of CTC+SFTC+ cemented carbide pellet;
d) Mixed series of above three categories.
4. Rope Size & Packing
Diameter: 4mm, 5mm, 6mm, 8mm;
Packing: 15KG/spool.
5. Application
Oil and gas drilling: stabilizer blades, PDC bits, etc.;
Foundry and steel industry: scrapers for sand mixers, press guide rails, etc.;
Chemical industry: mixer blades and screws, cylinder scrapers, press jackets and sleeves, etc.
6. Application Instruction
Applying with oxyacetylene flame welding which has advantages to reduce operation cost but to get a smooth and durable welding surface.
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.